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The difference between a 3 meter belt filter press and a 500 flat frame filter press
1. The belt filter press is fully automatic and does not need to be supervised by a special person. One person can watch 1-3 machines.
Corresponding plate frame: plate filter press. At least two people are required to take care of a machine, because there is some stickiness during unloading, and workers need to stand on both sides to remove it with a spade. If it is not processed, the plate frame is still Residual mud cakes may explode during the second grouting and filtering after a long time, and even cause the filter plate to break.
2. The belt filter press automatically cleans the mesh belt and flushes while pressing.
Corresponding plate frame: After the mesh belt is used several times, the mud cake is stuck on the filter cloth, and it needs to be cleaned with a high-pressure water gun. There are more than 100 plates in total, which is very time-consuming, and the sewage will flow directly to the mud cake pile. , Wet the mud cake.
3. The belt life of the belt filter press is 8-9 months, and one set is only about 10,000
Corresponding plate frame: The life of the plate frame mesh belt is generally about two to three months. A filter cloth of 500 flat frames is nearly 180-200 yuan, and 127 filter cloths are also close to 20,000. Currently, the more commonly used monofilament filter cloth is easy to discharge and has a short life.
4. The feeding of belt filter press is automatic feeding, as long as the valve at the bottom of the tank is opened, the machine will be automatically loaded by the pressure of the height of the tank.
Corresponding plate and frame: 55kw pump must be used to install the equipment. Without a large enough pump, there will be insufficient pressure, and the mud will not dry.
This is the cost, operating cost, an extra 55kw per hour, equal to 55 kilowatt-hours of electricity.
5. The 3-meter belt filter press produces about 25 tons of mud cake per hour, which is about 12 tons relative to the 500-flat frame machine.
The price of a belt type and a plate type is the same, but you need to buy two plate types to achieve the output of one belt type. Price: The 3-meter belt machine is about 20,000 cheaper than the 500 flat-frame filter press.
6. The belt filter press equipment platform only needs to build a 50-80 cm high foundation with concrete, and the cost of the foundation is very low.
Corresponding slab frame: It is necessary to build a platform with a height of 5 meters or more, not only to support equipment, but also to set aside pedestrian walkways, maintenance platforms, greenhouses, etc., preliminary calculation: a slab-type 500-square platform is about 50,000-80,000 yuan. (It’s the same if you put two together, because between the equipment and the equipment, you also need to reserve space to repair the equipment) The floor space is almost the same when there are about four.
7. The belt filter press is a continuous and uninterrupted production with very high efficiency. The front end continuously washes the sand, and the back end filter press cooperates with the front end to process continuously, uninterrupted and not jammed. The most important thing on the battlefield is efficiency, and it cannot affect the front end sand washing efficiency. , To achieve no worries.
Corresponding plate frame: it is intermittent processing, and continuous production cannot be achieved. If the mud pool is full, the front end of the sand washing can only stop and wait for it to process. Once the trigger is forced to increase the mud pressing speed, the mud cake will not dry. , Adhesion does not feed.
8. The cost of medication for belt filter press is more than that of the plate and frame. We need to add the medicine twice before the equipment is installed. The cost is only a little more. Corresponding to the plate and frame: the cost of medication is slightly lower, but the cost of electricity is high, and the labor cost is zero. Trouble maintenance of parts
9. Mud biscuits degree: The belt type can make no water out by hand, but can be piled dry, and the packaging and transportation department drips water to meet environmental protection requirements.
Corresponding frame: Mud cake is slightly drier than belt type
10. Mud cake processing: The mud cake pressed out of the frame is more useful for making bricks, but according to my collection, the brick factory never lacks raw materials
①It is not possible to directly make bricks by pressing the mud cake, and a curing agent is required.
②The mud from the sand washing process contains very little fine sand. The bricks made by this kind of mud cake are easy to break.
③Check whether the brick factory is very close to the site. If it is too far, the cost will not be worthwhile.
④The better way is to landfill nearby. Landfill is carried out at the site or in the surrounding pits. There is no pollution, and we all meet the environmental protection emission standards.
Doyen specializes in providing belt press equipment for the Southeast Asian market. Welcome to visit our workshop and formulate a more scientific plan based on the actual situation of your company. Welcome to visit joyce@doyenchina.com or visit https://www.doyenchina.com.
Jan-16-2021
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