Technical characteristics of belt press and quality assurance of main parts

     Quality assurance of main parts of belt press
1. The frame of the belt press is made of high-quality carbon steel (A3), and the surface is hot-dip galvanized, thermoplastic sprayed, or sandblasted to remove rust, and then subjected to heavy anti-corrosion treatment with a fluorocarbon topcoat on the surface. The anti-corrosion can reach more than ten years .
2. The main accessories of the belt press such as mud and water contact parts such as the main dewatering large sieve roll (thickness 6mm), sink, water cover, mudguard, screws below M12, 5mm plates, etc. are made of SS304 stainless steel or HDPE for corrosion protection More than ten years.
3. The core parts of the belt press’s main drive motor (cycloid pinwheel reducer) are made of bearing steel, which is stable in operation, strong in load, durable, and has a service life of more than five years.
4. The filter belt of the belt press uses ultra-high molecular polyester monofilament, which has good water permeability, easy cleaning, easy peeling of the filter cake, corrosion resistance, high tensile strength of the joint, long service life, and the service life can reach more than one year
5. The belt press bearing is produced by Dalian Metallurgical Bearing Factory. It adopts bearing alloy steel and double-row cylindrical roller bearings. It has a large load carrying capacity and is all waterproof and dustproof sealed by the bearing housing. The service life can reach more than three years.

6. The surface of the belt press drive roller, squeeze roller, guide roller, and idler are covered with a seamless tube outsourcing fine natural rubber, which is resistant to acid and alkali corrosion and abrasion, and the service life can reach more than five years.
7. The pneumatic and cylinder components of the belt press are produced by well-known domestic manufacturers with a service life of more than four years.
8. The electrical control components of the belt press are produced by Chint, with a service life of more than eight years.

Technical characteristics of belt press

1. This machine is a unique new dewatering technology successfully developed by our company for many years: the mesh belt winding roller combined with the adjustable strong pair clamp squeezing dewatering method can remove the free water and interstitial water in the slag and mud to a greater extent. The mechanical separation makes the (slag) filter cake water content 20-30% lower than that of the traditional belt press. And it has completely solved the problem of rapid and effective dehydration for many industries.
2. The selection of the dewatering mesh belt of the powerful roller belt press is based on experiments and actual use experience. Its water permeability, durability, material wear resistance, viscosity, and filter cake peelability are all based on actual materials. For better selection, it ensures better dehydration effect and lower solid content of the mesh belt washing water.

3. The supporting process of the powerful pair-roll belt press system is stable and reasonable. It adopts a more practical and easy-to-adjust dynamic (or static) flocculation reaction mixer to make the chemical reaction sufficiently fast, which can reduce the flocculant by 10-20% compared with the conventional method. Consumption.
4. Powerful dual-roll belt press main machine gravity free dehydration adopts independent belt thickener and multi-roller arrangement large arc surface dehydration device, which greatly enhances the dehydration effect of low-concentration slag and mud and the processing capacity is greatly increased by 30-40% .
5. The parts of the strong roller belt press that are in contact with the slag mud or water are made of 304# fine stainless steel, and the other carbon steel parts are anti-corrosion using the bottom layer hot-dip galvanizing (or reheating plastic spraying) and the surface layer spraying fluorocarbon paint. High-strength anti-corrosion treatment, its ability to resist acid and alkali corrosion and rust can reach more than ten years.6. The powerful double roller belt press has an original and relatively advanced and reasonable structure design, which is very convenient and fast to operate, maintain and repair.

      Doyen specializes in providing belt press equipment for the Southeast Asian market. Welcome to visit our workshop, according to the actual situation of your company, develop a more scientific dehydration program.Welcome to joyce@doyenchina.com or visit https://www.doyenchina.com.